| The NIKE AJAX Explosion  Click for larger view
 
        Here is a story I may have recounted several
        years ago, but I now have an illustration for it.
       
         
       
        Ed Thelen has a nice write up on his web
        page concerning the NJ Nikeexplosion:  http://ed-thelen.org/mono-7.html
 
 
 
 The NIKE AJAX Explosion
 "Suddenly the missile blew with a roar and a sky-searing pillow of
        orange
 flame from burning kerosene and nitric acid Fuels... Explosion and flame
 touched off seven more Nikes squatting on adjacent pads, blew or burned
        ten
 med to death, showered a three-mile radius with fragments..."21
 
 On a sunny afternoon, 22 May 1958, the first fatal NIKE accident
        occurred at
 the site of Battery B, 526th AAA Missile Battalion, near the small towns
        of
 Middletown and Leonardo, New Jersey. Six soldiers and four civilians
        were
 killed; three men were seriously injured; windows were blown out of
        houses
 for miles around; the sound of the blast was heard for fifteen miles.
        The
 Army rushed experts to the scene from New York and Washington, D.C. The
 mayor of Middletown called a special town meeting, to which top-ranking
 officers of the New York Defense Area were invited to explain what
        happened.
 Newspaper and magazine editors were on hand to say "I told you
        so."22
 Army lawyers began to settle claims for shattered windows and broken
 bric-a-brac.
 
 At the time of the disaster, 14 missiles were located aboveground: 7 in
        A
 Section, 4 in B Section, and 3 in C Section. The explosion apparently
 originated with a missile undergoing modification in A Section. Here, an
 Ordnaace team, in conjunction with the using unit, was replacing two M27
 (T93) Safety & Arming Mechanisms with two improved models, M30 or
        M30A1, in
 accordance with Modification Work Order (MWO) Y2-W20. Aside from
 installation instructions, the MWO kit consisted of two brackets, two
        place
 assemblies, the necessary attaching hardware for the M30 devices, and
        two
 nameplates for the missile. To replace the arming mechanism, two of the
 three warheads in the missile (nose and center warheads weighing 12 and
        179
 Ibs., respectively) had to be removed. A crater in front of the missile
 position suggested that these varheads were lying on the ground at the
        time
 of the explosion (see Figure 46, next page). Somewhere in the process of
 removing the old devices and brackets and replacing them with the new
        ones,
 the missile was accidentally detonated. All seven missiles of A Section
 exploded. The nearest adjoining missile In B Section apparently did not
 explode but its booster was ignites by a flying red-hot pellet and it
 blasted into the side of a nearby hill. Failure of this missile to
        explode
 may have saved the remaining six missiles.
 
 Alpha Section seen from direction of the Assembly building. Explosion
 apparently originated between launching positioin four at far left and
 launching position trhee at center. Arrow points to crater about three
        feet
 deep where nose and center warheads removed from missile that was being
 modified are believed to have been placed. Metal frameworth has all been
 extensively perforated by pelletes from exploding warheads.
 (Avaition Week Photo, June 2, 1958) Figure 46
 
 A Board of Officers was immediately convened by the 1st Region, U. S.
        Army
 Air Defense Command, Fort Totten, New York, to investigate the
        accident.23
 The findings of the board indicated that the "point of initiation
        of the
 explosion was probably a PGPN relay cap" but just which relay cap
        could not
 be determined. The "most likely causes of the detonation of the
        PETN relay
 cap which initiated the disaster" were listed as follows:
 
 "(1) Excessive tightening of a detonating cord coupling more than
        finger
 tight.
 
 "(2) Use of unauthorised materials such as string, solder wire, or
        aluminum
 wire around the detonating cord, next to the cellar, in order to mate
        the
 PGI1J relay cap fit more snugly.
 
 "(3) 'Cross-threading' the detonating cord coupling nut while
        screwing it
 into the five-way connector or into the varhead adapter .
 
 "(4) Scraping, crushing, pinching, or othewise damaging the PETN
        relay cap
 in some manner.24
 
 As a direct result of this accident and the investigation that followed,
        it
 was determined that an unauthorized field fix25 relating to MWO Y2-W20
        had
 been applied to an undetermined number of AJAX missiles on site, thus
 creating a hazardous condition which was general throughout the CONUS.
        The
 new arming device was considered a vast improvement for AJAX missiles,
        both
 in reliability and safety of operation; however, the unauthorized fix
 eliminated the safety tolerance desired between the warhead initiator
        and
 the PETN relay cap on the detonating cord harness assembly. The
        elimination
 of this tolerance by application of the "field fix" created a
        serious safety
 hazard in the form of possible order detonation. Accordingly, the
        Commanding
 General of the Army Air Defense Command (ARADCOM) notified all commands
        and
 installations concerned that on-site missiles with an unauthorized fix
 applied "are potential safety hazards and further unnecessary
        movement,
 assembly, or disassembly of loaded msls must not occur until inspection
        and
 necessary removal by qualiiied Ord personnel..." It was also
        directed that
 immediate and positive action be talren to stop application of the
 unauthorized fix and to thoroughly indoctrinate personnel in the
        necessity
 of refraining from the application of changes or modifications to
        material
 without proper technical service approral.26
 
 "Operation Fix-It"
 In June 1958, the necessary procedures, special equipment, and drawings
        were
 completed for removal of the unauthorized fix applied to NIKE AJAX
        Missiles
 at certain tactical sites. Five Ordnance depots (Letterkenny, Seneca,
 Savanna, Pueblo, and Umatilla) were selected to perform the task, with
 personnel being fully oriented in procedures and use of equipment. The
        scope
 of the operation--commonly referred to as "Operation
        Fix-It"-initially
 encconpassed only those missiles known or suspected of containing this
 unauthorized modification; however, both CONARC and ARADCOM agreed on 28
 June 1958, that the scope should be broadened to include all missiles on
 site, in order to eliminate defective explosive harness assemblies.27
 
 The operation was completed on 30 August 1958. In the process, a 100%
 inspection was made of all warhead missiles within the Continental
        United
 States and some warhead missiles in the European Command.28 In addition
        to
 checking for and removing the unauthorized fix, other discrepancies
        noted
 were investigated and corrected. Of the 5,971 warhead missiles inspected
        at
 tactical sites in the CONUS,605 contained the unauthorised fix and 309
        had
 ruptured and/or damaged relay caps. In the European Command, the
 unauthorised fix was removed iron 9 of the 10 warhead missiles
        processed.29
 Thus, 923 chances of another disaster had been caught in time and
 eliminated.
 
 
         
       
         
        What happened at our unit after the
        accident: Confusing and contradictory operational and
        safety directives began arriving within a few hours.  "Don't
        touch the missiles" and "only one missile to be above ground
        at one time" [except for an "actual alert"] were those I
        best recall.  Then came orders to examine all missiles for
        possible defects in the firing circuits.  Contractors [or
        Engineers] erected a new, earth-revetted area at the other-end of
        the launchers from the fueling revetment in which to work.  
       
         
       
        Tech reps and top missile technicians
        performed the examinations.  I recall being present at the first
        tests and some later ones.  I particularly remember finding
        some "irregularities" in the connections between the primacord
        lines and the components.  See diagram.  Best remembered
        was that unknown parties [probably at initial missile
        assembly] had inserted "shim rings" of wire solder
        around the primacord, most likely to snug the "hand-tite-only"
        connectors.  And, there were 10 connections to open and check on
        each missile - one on each of three warheads, 5 on the 5-way
        connector and one on each of two arming mechanisms.  
       
         
       
        Through all this confusion, we
        managed to maintain alert status throughout our defense and
        eventually we returned to normal but modified operations.   
       
 Added Notes:There is a monument at Fort Hancock that commemorates that accident and it
      also lists all of the troops and civilian employee's that were killed in
      the accident. The site where the accident occurred was nearby in
      Middletown Township. The monument is at "Guardian Park" which is
      located at the entrance to main post. There's a Nike Hercules on a
      pedestal next to the monument.
 The
      accident took place at NY-58L Leonardo/Belford on 15 April 1958, while
      occupied by B/526th.  Other than the earlier inadvertent launch of an
      Ajax from W-13T at Fort Meade, it was the only Nike accident and the only
      one to result in major damage and casualties.- MK
 
 
 
 standard initiation for
      each new, young battery officer 
        There was a standard initiation for each
        new, young battery officer reporting to his first duty station
        after school.  I was lucky and did well at Ft Bliss because 
        friends provided me with after-hours, pre-school training on a Nike
        Ajax missile system.  It helped me do better in school and, as a
        life-long, immature, practical joker I learned of this trick and also
        developed a few non-destructive,  technical practical jokes of
        my own.  In a way I regret not reacting to all their hard work to
        fool me, but by doing so, I played a joke on them.  Some of my
        terminology may not be correct after 45 years but I think you will all
        get the idea.
       
         
       
        [This account may seem overly
        long because, for those interested, I tried to explain all the technical
        details while I still remember - anything.  If anyone wishes to use
        or reprint the story, feel free to edit it to suit your purposes -
        Elliot]  
       
         
       
        Soon after reporting for duty, a
        new officer would be seated at the Battery Control Officer's (BCO)
        console and asked to prove himself by performing a
        "missile firing drill".  Experienced officers would
        oversee and rate his performance with the equipment and full crews in
        both IFC and Launcher areas.  It was both a first test of
        the new officer but repetitive training for the men.   
       
         
       
        The drill started with selecting a
        live aircraft (in the area) with the acquisition radar,
        assigning that aircraft to the target tracking radar
        (for actual tracking), "ordering" the missile
        tracking radar to lock onto the guidance unit of an
        erected missile and initiating the simulated firing process in
        the computer.  The computer's drill program would
        then simulate an actual firing.  The status board
        lights would change from red to green, the target pin
        on the plotting board would track the target and,
        at the proper time, the new BCO was supposed to
        raise the safety cover and press the fire switch.  In a real
        firing, as soon as the missile moved about 1/2 inch from a
        micro switch on the launcher rail, the missile-away
        status light would change from red to green.  In
        a drill, as soon as the fire switch was pressed, the missile
        tracking pin on the plotting board would
        follow the missile's computer-directed simulated trajectory.  If
        everything was done right, all the indicators and the plotting
        board would reveal whether or not the missile detonated
        at a pre-determined offset distance from the target to
        achieve maximum fragment damage. 
             
       
         
       
        THE JOKE  In those
        days the school did not teach the BCO  that in
        drills, he should issue a command to the launch
        control officer (LCO) to "verify
        booster squib not connected".  [The launcher crew always
         disconnected booster squibs in drills.]  When the LCO
        detected the fire command, he signaled his launcher crew literally
        to crowbar the missile far enough up the rail to activate the micro
        switch and display the missile-away light [which was
        not supposed to happen in a drill.]  [Most
        BC Officers wore two headsets, taped together, 
        one connected to the IFC network and the other
        connected to the Launcher network.  The BCO could
        control his communications by pressing one, the other, or both
        press-to-talk switches.]    Next, a launcher crewman
        inserted a headset microphone into the cone of a CO2 fire extinguisher
        and triggered the extinguisher.  The gas flow created a loud
        roar in the BC Officer's launcher headset.  At that instant,
        another officer in the Battery Control Van yelled
        out in simulated horror, [something like] "you fired a
        missile. - you might as well see it fly, you just bought it."  The
        frightened new officer usually ran outside or opened an escape
        hatch to see the results of his evil deed.     
       
 
        I enjoyed those days working in the
        vans although lots of people found them boring.  From time to time
        I operated every console for experience and tried to master them but
        probably never did.  After a time, and experience, our Missile
        Officer left and I was called up to BN to fill the slot.  More
        responsibility and I was the bastard who came out in the middle of the
        night to run the ORI.  If the battery passed, the BC and
        the BN CO were both happy.  If they failed, both were mad at me. 
         
       
        Your mention of the PPI and PI remind me of
        another silly story.  Before the battery converted to Herc, they
        sent half the BN HQ to Bliss for training.  The few BN officers
        left behind really had to put in big time to share the staff duty
        officer duties.  The Herc equipment arrived and was installed. 
        We went out and tried it out and it was a blast compared to the old
        shorter ranged Ajax.One night there was a mission and the BN XO said,
        lets go out and run the Herc set in the practice mission.  He
        also wanted me to show him what I had learned - so we did.  From 25
        miles north east of Baltimore, we could lock on and track targets south
        of Washington, and we did.  We tracked and simulated firing on
        targets way out of our normal Ajax range.  We also called in "Mission
        Accomplished" on those targets.  Our controller at
        missile Master began to question why we were engaging targets so far out -
        the XO said we were testing the new set.  On the next MO, the
        controller asked which target - horrors, we had not even looked at the
        Precision Indicator [just blip on the PPI] which showed four aircraft -
        my answer was , "all sir, we used a "large warhead". 
        After expending many more missiles than we ever had in the magazine,
        Missile Master asked where we were getting all the extra ammo.  The
        XO and I had a brief conference and decided on the answer that I
        gave,  "Same place you are getting the hostile targets,
        sir."  
       
        After I was transferred to 35th Brigade HW
        they razzed me about that for a long time.
        
        
       
        Another recollection from
        Baltimore-Washington. One of the officers in 35th Brig with whom I
        served was connected with that first temporary site at Fort Meade
        from which the first missile accidentally fired.  
       
         
       
        This man told us that the site's  BC
        and some men jumped in his car followed by more men in a truck to
        recover the missile which had landed on the Baltimore Washington
        Parkway.  He said that the missile had broken up and acid was
        spilled over everything.  [apparently only the booster fired] 
         With rubber gloves, or something, the desperate BC threw the
        most classified part of the missile into his car trunk while his men
        recovered the other missile parts.  Before long the floor of his trunk
        'rotted out'.  When it was all over, the poor guy was
        transferred to a very dismal post in Alaska.   
        
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